MARS-26-0409 Inspected
Nozzle throat insert, subscale. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/SiC (PIP)
Layup0/90 x12
Fiber lotT700-2610-65
Resin lotRS-49A
Printed09/07/2026 10:12
Printed mass161.41 g
PIP cycles done4, mass gain 45.9%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-18997 |
09/07/2026 13:42 | Marisol Vega | Print job ID: J-26-0409, Program: Nozzle throat insert, subscale, Material system: C/SiC (PIP), Layup: 0/90 x12, Fiber lot: T700-2610-65, Resin lot: RS-49A, Printed mass (g): 161.41 |
| 2 | Grieve Oven Operation RUN-18998 |
09/09/2026 01:00 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-08T16:42 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19001 |
09/10/2026 20:38 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 161.41, Mass after pyrolysis (g): 197.22, Precursor: SMP-10 |
| 4 | GCF Furnace Operation RUN-19004 |
09/10/2026 20:38 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0409-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19005 |
09/12/2026 18:36 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 197.22, Mass after pyrolysis (g): 216.75, Precursor: SMP-10 |
| 6 | GCF Furnace Operation RUN-19006 |
09/12/2026 18:36 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0409-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19007 |
09/14/2026 21:48 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 216.75, Mass after pyrolysis (g): 229.32, Precursor: SMP-10 |
| 8 | GCF Furnace Operation RUN-19008 |
09/14/2026 21:48 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0409-3, Peak setpoint (C): 1000 |
| 9 | Polymer Infiltration and Pyrolysis Cycle RUN-19010 |
09/17/2026 13:01 | Marisol Vega | Cycle number: 4, Mass before infiltration (g): 229.32, Mass after pyrolysis (g): 235.53, Precursor: SMP-10 |
| 10 | GCF Furnace Operation RUN-19012 |
09/17/2026 13:01 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0409-4, Peak setpoint (C): 1000 |
| 11 | Surface grind a-bars RUN-19014 |
09/19/2026 17:13 | Marisol Vega | A-bars cut: 3, Grind wheel: Diamond 120 grit |
| 12 | Dimensional inspection RUN-24142 |
09/19/2026 20:48 | Marisol Vega | CMM report exported: Yes, Program: NTI_THROAT_V1 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0409 | CF3D Robot | 10 | 19.61 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-18998 | Grieve Oven | 09/08/2026 16:42 | 177.0 | 1.50 | Within tolerance |
| GCF-S-0409-1 | Small GCF | 09/10/2026 07:28 | 1,200.0 | 4.30 | Within tolerance |
| GCF-S-0409-2 | Small GCF | 09/12/2026 02:02 | 1,000.0 | 5.30 | Within tolerance |
| GCF-S-0409-3 | Small GCF | 09/14/2026 06:40 | 1,000.0 | 4.30 | Within tolerance |
| GCF-S-0409-4 | Small GCF | 09/16/2026 22:09 | 1,000.0 | 4.40 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| THROAT_DIA | Diameter | 19.0500 | 18.9960 | 0.0800 | -0.0540 | Within tolerance |
| OD | Diameter | 44.4500 | 44.4208 | 0.1000 | -0.0292 | Within tolerance |
| LENGTH | Distance | 38.1000 | 38.0998 | 0.1500 | -0.0002 | Within tolerance |
| CONC_OD_THROAT | Concentricity | 0.0000 | 0.0600 | 0.0800 | 0.0600 | Within tolerance |
| THK_WALL | Thickness | 12.7000 | 12.7210 | 0.2000 | 0.0210 | Within tolerance |
CMM report MARS-26-0409_20260919_2013.csv, inspected 09/19/2026 20:13
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 2.386 | 3.031 | 19.10 | 5.22 |
| Edge | 2.738 | 3.478 | 22.80 | 8.48 |
| Bottom face | 2.490 | 3.162 | 23.05 | 2.72 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section B, 09/19/2026 21:13
polished section, 09/19/2026 23:13
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.