MARS-26-0412 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0/90 x12
Fiber lotT700-2605-63
Resin lotRS-48A
Printed09/15/2026 07:57
Printed mass89.69 g
PIP cycles done3, mass gain 22.2%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19070 |
09/15/2026 10:52 | Marisol Vega | Print job ID: J-26-0412, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0/90 x12, Fiber lot: T700-2605-63, Resin lot: RS-48A, Printed mass (g): 89.69 |
| 2 | Grieve Oven Operation RUN-19072 |
09/17/2026 09:56 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-17T01:52 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19075 |
09/20/2026 00:19 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 89.69, Mass after pyrolysis (g): 99.25, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19078 |
09/20/2026 00:19 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0412-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19079 |
09/21/2026 21:52 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 99.25, Mass after pyrolysis (g): 106.02, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19081 |
09/21/2026 21:52 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0412-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19082 |
09/23/2026 23:44 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 106.02, Mass after pyrolysis (g): 109.59, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19083 |
09/23/2026 23:44 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0412-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19084 |
09/25/2026 23:06 | Marisol Vega | A-bars cut: 6, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-20639 |
09/26/2026 18:41 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0412 | CF3D Robot | 11 | 20.79 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19072 | Grieve Oven | 09/17/2026 01:52 | 177.0 | 1.40 | Within tolerance |
| GCF-S-0412-1 | Small GCF | 09/19/2026 06:31 | 1,200.0 | 4.70 | Within tolerance |
| GCF-S-0412-2 | Small GCF | 09/21/2026 05:46 | 1,000.0 | 4.40 | Within tolerance |
| GCF-S-0412-3 | Small GCF | 09/23/2026 10:25 | 1,000.0 | 5.50 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.6784 | 0.2500 | 0.2784 | Out of tolerance |
| WIDTH | Distance | 25.4000 | 25.4052 | 0.1500 | 0.0052 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8279 | 0.2000 | 0.0279 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8720 | 0.2000 | 0.0720 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.7368 | 0.2000 | -0.0632 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0137 | 0.1000 | 0.0137 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3660 | 0.0500 | 0.0160 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3379 | 0.0500 | -0.0121 | Within tolerance |
CMM report MARS-26-0412_20260926_1806.csv, inspected 09/26/2026 18:06
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 3.221 | 4.090 | 25.41 | 9.03 |
| Edge | 3.179 | 4.037 | 26.70 | 2.42 |
| Bottom face | 3.052 | 3.876 | 28.09 | 3.23 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section C, 09/26/2026 19:06
Cross-section A, 09/26/2026 19:16
fracture surface, 09/26/2026 21:06
polished section, 09/26/2026 21:18
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.