MARS-26-0413 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/90 x8
Fiber lotNot recorded
Resin lotNot recorded
Printed09/17/2026 00:08
Printed mass154.32 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19087 |
09/17/2026 03:55 | Marisol Vega | Print job ID: JB-0413-1, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/90 x8, Printed mass (g): 154.32 |
| 2 | Grieve Oven Operation RUN-19090 |
09/18/2026 09:33 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-09-18T02:55 |
| 3 | Surface grind a-bars RUN-19091 |
09/19/2026 23:12 | Marisol Vega | A-bars cut: 6, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-21874 |
09/21/2026 00:47 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0413-1 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19090 | Grieve Oven | 09/18/2026 02:55 | 200.0 | 2.00 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4086 | 0.2500 | 0.0086 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3614 | 0.1500 | -0.0386 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.7550 | 0.2000 | -0.0450 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.7381 | 0.2000 | -0.0619 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.9521 | 0.2000 | 0.1521 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0967 | 0.1000 | 0.0967 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3548 | 0.0500 | 0.0048 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.2835 | 0.0500 | -0.0665 | Out of tolerance |
CMM report MARS-26-0413_20260921_0012.csv, inspected 09/21/2026 00:12
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 10.386 | 13.190 | 101.77 | 2.35 |
| Edge | 8.623 | 10.951 | 75.33 | 3.14 |
| Bottom face | 7.731 | 9.818 | 79.59 | 9.30 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section C, 09/21/2026 01:12
Digital Optical Microscope, 200xCross-section B, 09/21/2026 01:22
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.