MARS-26-0418 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0 x16
Fiber lotT700-2610-14
Resin lotRS-55D
Printed09/29/2026 02:35
Printed mass158.73 g
PIP cycles done3, mass gain 16.1%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19196 |
09/29/2026 04:19 | Marisol Vega | Print job ID: J-26-0418, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0 x16, Fiber lot: T700-2610-14, Resin lot: RS-55D, Printed mass (g): 158.73 |
| 2 | Grieve Oven Operation RUN-19199 |
10/01/2026 00:19 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-30T16:19 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19202 |
10/02/2026 19:30 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 158.73, Mass after pyrolysis (g): 172.3, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19204 |
10/02/2026 19:30 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0418-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19207 |
10/05/2026 12:58 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 172.3, Mass after pyrolysis (g): 180.23, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19209 |
10/05/2026 12:58 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0418-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19210 |
10/07/2026 02:48 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 180.23, Mass after pyrolysis (g): 184.31, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19212 |
10/07/2026 02:48 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0418-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19214 |
10/09/2026 04:20 | Marisol Vega | A-bars cut: 5, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-20511 |
10/09/2026 12:55 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0418 | CF3D Robot | 10 | 19.19 | 1 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19199 | Grieve Oven | 09/30/2026 16:19 | 177.0 | 2.00 | Within tolerance |
| GCF-S-0418-1 | Small GCF | 10/02/2026 03:02 | 1,200.0 | 4.60 | Within tolerance |
| GCF-S-0418-2 | Small GCF | 10/04/2026 19:49 | 1,000.0 | 5.00 | Within tolerance |
| GCF-S-0418-3 | Small GCF | 10/06/2026 13:20 | 1,000.0 | 4.40 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.3452 | 0.2500 | -0.0548 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3943 | 0.1500 | -0.0057 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.7777 | 0.2000 | -0.0223 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.9157 | 0.2000 | 0.1157 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.7971 | 0.2000 | -0.0029 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0073 | 0.1000 | 0.0073 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3496 | 0.0500 | -0.0004 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3526 | 0.0500 | 0.0026 | Within tolerance |
CMM report MARS-26-0418_20261009_1220.csv, inspected 10/09/2026 12:20
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 1.631 | 2.071 | 14.54 | 5.44 |
| Edge | 2.066 | 2.624 | 22.19 | 5.57 |
| Bottom face | 1.548 | 1.966 | 15.92 | 3.60 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section C, 10/09/2026 13:20
as-ground edge, 10/09/2026 15:20
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.