MARS-26-0426 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0/90 x12
Fiber lotT700-2609-49
Resin lotRS-52D
Printed10/08/2026 13:11
Printed mass119.00 g
PIP cycles done3, mass gain 23.0%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19323 |
10/08/2026 16:03 | Marisol Vega | Print job ID: J-26-0426, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0/90 x12, Fiber lot: T700-2609-49, Resin lot: RS-52D, Printed mass (g): 119.0 |
| 2 | Grieve Oven Operation RUN-19324 |
10/10/2026 06:48 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-10-09T22:42 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19325 |
10/13/2026 13:22 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 119.0, Mass after pyrolysis (g): 134.04, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19328 |
10/13/2026 13:22 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0426-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19331 |
10/15/2026 16:55 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 134.04, Mass after pyrolysis (g): 141.61, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19334 |
10/15/2026 16:55 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0426-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19335 |
10/18/2026 11:40 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 141.61, Mass after pyrolysis (g): 146.32, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19336 |
10/18/2026 11:40 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0426-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19339 |
10/20/2026 00:52 | Marisol Vega | A-bars cut: 6, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-23472 |
10/21/2026 00:27 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0426 | CF3D Robot | 16 | 20.10 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19324 | Grieve Oven | 10/09/2026 22:42 | 177.0 | 1.60 | Within tolerance |
| GCF-S-0426-1 | Small GCF | 10/12/2026 19:28 | 1,200.0 | 6.10 | Within tolerance |
| GCF-S-0426-2 | Small GCF | 10/14/2026 23:09 | 1,000.0 | 4.70 | Within tolerance |
| GCF-S-0426-3 | Small GCF | 10/17/2026 20:15 | 1,000.0 | 4.00 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4090 | 0.2500 | 0.0090 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.4256 | 0.1500 | 0.0256 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8877 | 0.2000 | 0.0877 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.7080 | 0.2000 | -0.0920 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.8261 | 0.2000 | 0.0261 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0516 | 0.1000 | 0.0516 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3714 | 0.0500 | 0.0214 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3384 | 0.0500 | -0.0116 | Within tolerance |
CMM report MARS-26-0426_20261020_2352.csv, inspected 10/20/2026 23:52
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 1.359 | 1.725 | 13.42 | 8.51 |
| Edge | 1.622 | 2.060 | 16.86 | 8.53 |
| Bottom face | 1.796 | 2.281 | 14.86 | 5.08 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section A, 10/21/2026 00:52
Cross-section A, 10/21/2026 01:02
as-ground edge, 10/21/2026 02:52
polished section, 10/21/2026 03:04
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.