MARS-26-0428 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0/45/90/-45 x4
Fiber lotT700-2606-19
Resin lotRS-51A
Printed10/10/2026 11:08
Printed mass38.36 g
PIP cycles done3, mass gain 20.3%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19368 |
10/10/2026 13:40 | Marisol Vega | Print job ID: J-26-0428, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0/45/90/-45 x4, Fiber lot: T700-2606-19, Resin lot: RS-51A, Printed mass (g): 38.36 |
| 2 | Grieve Oven Operation RUN-19369 |
10/12/2026 01:13 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-10-11T16:40 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19372 |
10/15/2026 00:48 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 38.36, Mass after pyrolysis (g): 42.38, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19373 |
10/15/2026 00:48 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0428-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19376 |
10/16/2026 17:27 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 42.38, Mass after pyrolysis (g): 44.75, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19378 |
10/16/2026 17:27 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0428-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19381 |
10/19/2026 08:37 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 44.75, Mass after pyrolysis (g): 46.13, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19382 |
10/19/2026 08:37 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0428-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19383 |
10/21/2026 11:42 | Marisol Vega | A-bars cut: 3, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-21980 |
10/21/2026 15:17 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0428 | CF3D Robot | 9 | 20.75 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19369 | Grieve Oven | 10/11/2026 16:40 | 177.0 | 1.40 | Within tolerance |
| GCF-S-0428-1 | Small GCF | 10/14/2026 09:47 | 1,200.0 | 3.60 | Within tolerance |
| GCF-S-0428-2 | Small GCF | 10/16/2026 02:57 | 1,000.0 | 4.20 | Within tolerance |
| GCF-S-0428-3 | Small GCF | 10/18/2026 16:45 | 1,000.0 | 4.70 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.3008 | 0.2500 | -0.0992 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3255 | 0.1500 | -0.0745 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.7792 | 0.2000 | -0.0208 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.9076 | 0.2000 | 0.1076 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 5.0055 | 0.2000 | 0.2055 | Out of tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0008 | 0.1000 | 0.0008 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3902 | 0.0500 | 0.0402 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3503 | 0.0500 | 0.0003 | Within tolerance |
CMM report MARS-26-0428_20261021_1442.csv, inspected 10/21/2026 14:42
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 3.419 | 4.343 | 25.96 | 8.64 |
| Edge | 3.154 | 4.006 | 25.74 | 8.21 |
| Bottom face | 3.365 | 4.274 | 37.02 | 8.89 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section B, 10/21/2026 15:42
Cross-section C, 10/21/2026 15:52
fracture surface, 10/21/2026 17:42
as-ground edge, 10/21/2026 17:54
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.