MARS-26-0431 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/90 x12
Fiber lotNot recorded
Resin lotNot recorded
Printed10/18/2026 00:04
Printed mass131.64 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19425 |
10/18/2026 02:12 | Marisol Vega | Print job ID: JB-0431-1, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/90 x12, Printed mass (g): 131.64 |
| 2 | Grieve Oven Operation RUN-19427 |
10/19/2026 12:27 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-10-19T06:12 |
| 3 | Surface grind a-bars RUN-19429 |
10/21/2026 06:15 | Marisol Vega | A-bars cut: 3, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-27717 |
10/21/2026 13:50 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0431-1 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19427 | Grieve Oven | 10/19/2026 06:12 | 200.0 | 1.50 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.3873 | 0.2500 | -0.0127 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.4622 | 0.1500 | 0.0622 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8549 | 0.2000 | 0.0549 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8386 | 0.2000 | 0.0386 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.8856 | 0.2000 | 0.0856 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0022 | 0.1000 | 0.0022 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3415 | 0.0500 | -0.0085 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3586 | 0.0500 | 0.0086 | Within tolerance |
CMM report MARS-26-0431_20261021_1315.csv, inspected 10/21/2026 13:15
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 4.625 | 5.874 | 42.79 | 4.07 |
| Edge | 4.662 | 5.921 | 41.38 | 7.70 |
| Bottom face | 4.828 | 6.131 | 40.42 | 1.90 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section A, 10/21/2026 14:15
Digital Optical Microscope, 200xCross-section A, 10/21/2026 14:25
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.