MARS-26-0436 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/90 x8
Fiber lotNot recorded
Resin lotNot recorded
Printed10/19/2026 23:51
Printed mass106.32 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19541 |
10/20/2026 03:10 | Marisol Vega | Print job ID: JB-0436-1, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/90 x8, Printed mass (g): 106.32 |
| 2 | Grieve Oven Operation RUN-19542 |
10/21/2026 16:59 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-10-21T10:29 |
| 3 | Surface grind a-bars RUN-19543 |
10/22/2026 19:16 | Marisol Vega | A-bars cut: 4, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-23007 |
10/27/2026 10:15 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0436-1 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19542 | Grieve Oven | 10/21/2026 10:29 | 200.0 | 5.30 | Out of tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4988 | 0.2500 | 0.0988 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.4360 | 0.1500 | 0.0360 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.7466 | 0.2000 | -0.0534 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.7341 | 0.2000 | -0.0659 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.8341 | 0.2000 | 0.0341 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0246 | 0.1000 | 0.0246 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3074 | 0.0500 | -0.0426 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3153 | 0.0500 | -0.0347 | Within tolerance |
CMM report MARS-26-0436_20261027_0940.csv, inspected 10/27/2026 09:40
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 7.506 | 9.533 | 69.36 | 2.53 |
| Edge | 7.619 | 9.676 | 58.12 | 8.35 |
| Bottom face | 7.491 | 9.514 | 56.25 | 5.30 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section B, 10/27/2026 10:40
Digital Optical Microscope, 200xCross-section C, 10/27/2026 10:50
Digital Optical Microscope, 200xCross-section B, 10/27/2026 11:00
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.