MARS-26-0415 Inspected
Nozzle throat insert, subscale. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/SiC (PIP)
Layup0/60/-60 x6
Fiber lotT700-2610-85
Resin lotRS-53D
Printed09/19/2026 09:21
Printed mass83.62 g
PIP cycles done7, mass gain 45.9%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19120 |
09/19/2026 12:27 | Marisol Vega | Print job ID: J-26-0415, Program: Nozzle throat insert, subscale, Material system: C/SiC (PIP), Layup: 0/60/-60 x6, Fiber lot: T700-2610-85, Resin lot: RS-53D, Printed mass (g): 83.62 |
| 2 | Grieve Oven Operation RUN-19122 |
09/21/2026 06:18 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-20T21:46 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19124 |
09/23/2026 14:53 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 83.62, Mass after pyrolysis (g): 100.35, Precursor: SMP-10 |
| 4 | GCF Furnace Operation RUN-19126 |
09/23/2026 14:53 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19129 |
09/25/2026 06:59 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 100.35, Mass after pyrolysis (g): 109.61, Precursor: SMP-10 |
| 6 | GCF Furnace Operation RUN-19131 |
09/25/2026 06:59 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19134 |
09/27/2026 00:50 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 109.61, Mass after pyrolysis (g): 115.93, Precursor: SMP-10 |
| 8 | GCF Furnace Operation RUN-19135 |
09/27/2026 00:50 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-3, Peak setpoint (C): 1000 |
| 9 | Polymer Infiltration and Pyrolysis Cycle RUN-19138 |
09/29/2026 11:47 | Marisol Vega | Cycle number: 4, Mass before infiltration (g): 115.93, Mass after pyrolysis (g): 118.84, Precursor: SMP-10 |
| 10 | GCF Furnace Operation RUN-19139 |
09/29/2026 11:47 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-4, Peak setpoint (C): 1000 |
| 11 | Polymer Infiltration and Pyrolysis Cycle RUN-19142 |
10/01/2026 04:05 | Marisol Vega | Cycle number: 5, Mass before infiltration (g): 118.84, Mass after pyrolysis (g): 120.63, Precursor: SMP-10 |
| 12 | GCF Furnace Operation RUN-19143 |
10/01/2026 04:05 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-5, Peak setpoint (C): 1000 |
| 13 | Polymer Infiltration and Pyrolysis Cycle RUN-19145 |
10/03/2026 07:21 | Marisol Vega | Cycle number: 6, Mass before infiltration (g): 120.63, Mass after pyrolysis (g): 121.52, Precursor: SMP-10 |
| 14 | GCF Furnace Operation RUN-19146 |
10/03/2026 07:21 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-6, Peak setpoint (C): 1000 |
| 15 | Polymer Infiltration and Pyrolysis Cycle RUN-19148 |
10/05/2026 15:40 | Marisol Vega | Cycle number: 7, Mass before infiltration (g): 121.52, Mass after pyrolysis (g): 122.02, Precursor: SMP-10 |
| 16 | GCF Furnace Operation RUN-19151 |
10/05/2026 15:40 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0415-7, Peak setpoint (C): 1000 |
| 17 | Surface grind a-bars RUN-19153 |
10/06/2026 16:48 | Marisol Vega | A-bars cut: 4, Grind wheel: Diamond 120 grit |
| 18 | Dimensional inspection RUN-26294 |
10/07/2026 08:23 | Marisol Vega | CMM report exported: Yes, Program: NTI_THROAT_V1 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0415 | CF3D Robot | 15 | 20.57 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19122 | Grieve Oven | 09/20/2026 21:46 | 177.0 | 2.20 | Within tolerance |
| GCF-S-0415-1 | Small GCF | 09/23/2026 00:57 | 1,200.0 | 3.40 | Within tolerance |
| GCF-S-0415-2 | Small GCF | 09/24/2026 14:09 | 1,000.0 | 4.30 | Within tolerance |
| GCF-S-0415-3 | Small GCF | 09/26/2026 11:27 | 1,000.0 | 4.70 | Within tolerance |
| GCF-S-0415-4 | Small GCF | 09/28/2026 20:22 | 1,000.0 | 4.30 | Within tolerance |
| GCF-S-0415-5 | Small GCF | 09/30/2026 14:16 | 1,000.0 | 5.30 | Within tolerance |
| GCF-S-0415-6 | Small GCF | 10/02/2026 13:37 | 1,000.0 | 4.10 | Within tolerance |
| GCF-S-0415-7 | Small GCF | 10/04/2026 23:00 | 1,000.0 | 3.90 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| THROAT_DIA | Diameter | 19.0500 | 19.1170 | 0.0800 | 0.0670 | Within tolerance |
| OD | Diameter | 44.4500 | 44.4500 | 0.1000 | 0.0000 | Within tolerance |
| LENGTH | Distance | 38.1000 | 38.1459 | 0.1500 | 0.0459 | Within tolerance |
| CONC_OD_THROAT | Concentricity | 0.0000 | 0.0192 | 0.0800 | 0.0192 | Within tolerance |
| THK_WALL | Thickness | 12.7000 | 12.6741 | 0.2000 | -0.0259 | Within tolerance |
CMM report MARS-26-0415_20261007_0748.csv, inspected 10/07/2026 07:48
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 2.047 | 2.600 | 17.77 | 6.38 |
| Edge | 1.781 | 2.262 | 19.13 | 6.11 |
| Bottom face | 1.731 | 2.198 | 17.07 | 2.40 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section B, 10/07/2026 08:48
Digital Optical Microscope, 200xCross-section B, 10/07/2026 08:58
SEM, 1000xpolished section, 10/07/2026 10:48
SEM, 1000xpolished section, 10/07/2026 11:00
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.