MARS-26-0405 Inspected
Nozzle throat insert, subscale. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/SiC (PIP)
Layup0/90 x8
Fiber lotT700-2609-22
Resin lotRS-54B
Printed08/31/2026 14:02
Printed mass135.45 g
PIP cycles done7, mass gain 35.5%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-18886 |
08/31/2026 17:05 | Marisol Vega | Print job ID: J-26-0405, Program: Nozzle throat insert, subscale, Material system: C/SiC (PIP), Layup: 0/90 x8, Fiber lot: T700-2609-22, Resin lot: RS-54B, Printed mass (g): 135.45 |
| 2 | Grieve Oven Operation RUN-18887 |
09/02/2026 04:35 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-01T20:05 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-18888 |
09/04/2026 00:03 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 135.45, Mass after pyrolysis (g): 155.98, Precursor: SMP-10 |
| 4 | GCF Furnace Operation RUN-18891 |
09/04/2026 00:03 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-18893 |
09/06/2026 14:34 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 155.98, Mass after pyrolysis (g): 168.35, Precursor: SMP-10 |
| 6 | GCF Furnace Operation RUN-18895 |
09/06/2026 14:34 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-18896 |
09/09/2026 06:29 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 168.35, Mass after pyrolysis (g): 176.33, Precursor: SMP-10 |
| 8 | GCF Furnace Operation RUN-18899 |
09/09/2026 06:29 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-3, Peak setpoint (C): 1000 |
| 9 | Polymer Infiltration and Pyrolysis Cycle RUN-18901 |
09/11/2026 08:11 | Marisol Vega | Cycle number: 4, Mass before infiltration (g): 176.33, Mass after pyrolysis (g): 179.86, Precursor: SMP-10 |
| 10 | GCF Furnace Operation RUN-18904 |
09/11/2026 08:11 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-4, Peak setpoint (C): 1000 |
| 11 | Polymer Infiltration and Pyrolysis Cycle RUN-18906 |
09/13/2026 01:47 | Marisol Vega | Cycle number: 5, Mass before infiltration (g): 179.86, Mass after pyrolysis (g): 181.94, Precursor: SMP-10 |
| 12 | GCF Furnace Operation RUN-18908 |
09/13/2026 01:47 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-5, Peak setpoint (C): 1000 |
| 13 | Polymer Infiltration and Pyrolysis Cycle RUN-18909 |
09/15/2026 13:34 | Marisol Vega | Cycle number: 6, Mass before infiltration (g): 181.94, Mass after pyrolysis (g): 183.01, Precursor: SMP-10 |
| 14 | GCF Furnace Operation RUN-18911 |
09/15/2026 13:34 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-6, Peak setpoint (C): 1000 |
| 15 | Polymer Infiltration and Pyrolysis Cycle RUN-18914 |
09/17/2026 16:44 | Marisol Vega | Cycle number: 7, Mass before infiltration (g): 183.01, Mass after pyrolysis (g): 183.55, Precursor: SMP-10 |
| 16 | GCF Furnace Operation RUN-18915 |
09/17/2026 16:44 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0405-7, Peak setpoint (C): 1000 |
| 17 | Surface grind a-bars RUN-18916 |
09/19/2026 05:00 | Marisol Vega | A-bars cut: 5, Grind wheel: Diamond 120 grit |
| 18 | Dimensional inspection RUN-26761 |
09/19/2026 17:35 | Marisol Vega | CMM report exported: Yes, Program: NTI_THROAT_V1 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0405 | CF3D Robot | 12 | 19.73 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-18887 | Grieve Oven | 09/01/2026 20:05 | 177.0 | 1.50 | Within tolerance |
| GCF-S-0405-1 | Small GCF | 09/03/2026 09:13 | 1,200.0 | 3.90 | Within tolerance |
| GCF-S-0405-2 | Small GCF | 09/06/2026 01:18 | 1,000.0 | 5.70 | Within tolerance |
| GCF-S-0405-3 | Small GCF | 09/08/2026 15:19 | 1,000.0 | 3.90 | Within tolerance |
| GCF-S-0405-4 | Small GCF | 09/10/2026 14:30 | 1,000.0 | 5.30 | Within tolerance |
| GCF-S-0405-5 | Small GCF | 09/12/2026 09:29 | 1,000.0 | 4.50 | Within tolerance |
| GCF-S-0405-6 | Small GCF | 09/14/2026 19:54 | 1,000.0 | 4.20 | Within tolerance |
| GCF-S-0405-7 | Small GCF | 09/17/2026 01:54 | 1,000.0 | 4.90 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| THROAT_DIA | Diameter | 19.0500 | 19.1062 | 0.0800 | 0.0562 | Within tolerance |
| OD | Diameter | 44.4500 | 44.4670 | 0.1000 | 0.0170 | Within tolerance |
| LENGTH | Distance | 38.1000 | 38.0198 | 0.1500 | -0.0802 | Within tolerance |
| CONC_OD_THROAT | Concentricity | 0.0000 | 0.0051 | 0.0800 | 0.0051 | Within tolerance |
| THK_WALL | Thickness | 12.7000 | 12.6142 | 0.2000 | -0.0858 | Within tolerance |
CMM report MARS-26-0405_20260919_1700.csv, inspected 09/19/2026 17:00
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 2.225 | 2.825 | 16.95 | 6.57 |
| Edge | 2.259 | 2.869 | 19.85 | 6.34 |
| Bottom face | 2.824 | 3.587 | 27.30 | 6.99 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section C, 09/19/2026 18:00
Digital Optical Microscope, 200xCross-section A, 09/19/2026 18:10
SEM, 500xas-ground edge, 09/19/2026 20:00
SEM, 2500xas-ground edge, 09/19/2026 20:12
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.