MARS-26-0429 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/90 x8
Fiber lotNot recorded
Resin lotNot recorded
Printed10/10/2026 13:44
Printed mass139.26 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19385 |
10/10/2026 17:19 | Marisol Vega | Print job ID: JB-0429-2, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/90 x8, Printed mass (g): 139.26 |
| 2 | Grieve Oven Operation RUN-19387 |
10/12/2026 08:46 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-10-12T02:08 |
| 3 | Surface grind a-bars RUN-19388 |
10/14/2026 00:04 | Marisol Vega | A-bars cut: 6, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-22303 |
10/14/2026 23:39 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0429-2 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19387 | Grieve Oven | 10/12/2026 02:08 | 200.0 | 1.80 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.5635 | 0.2500 | 0.1635 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.2796 | 0.1500 | -0.1204 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.9354 | 0.2000 | 0.1354 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8034 | 0.2000 | 0.0034 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.8870 | 0.2000 | 0.0870 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0214 | 0.1000 | 0.0214 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3478 | 0.0500 | -0.0022 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3498 | 0.0500 | -0.0002 | Within tolerance |
CMM report MARS-26-0429_20261014_2304.csv, inspected 10/14/2026 23:04
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 5.262 | 6.683 | 44.83 | 7.22 |
| Edge | 4.572 | 5.806 | 46.10 | 7.89 |
| Bottom face | 5.100 | 6.477 | 46.64 | 5.79 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section A, 10/15/2026 00:04
Digital Optical Microscope, 200xCross-section C, 10/15/2026 00:14
Digital Optical Microscope, 200xCross-section A, 10/15/2026 00:24
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.