MARS-26-0406 Inspected
Leading edge coupons, C/SiC. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/SiC (PIP)
Layup0/90 x12
Fiber lotT700-2606-21
Resin lotRS-44B
Printed09/03/2026 08:39
Printed mass126.19 g
PIP cycles done7, mass gain 36.2%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-18919 |
09/03/2026 12:22 | Marisol Vega | Print job ID: J-26-0406, Program: Leading edge coupons, C/SiC, Material system: C/SiC (PIP), Layup: 0/90 x12, Fiber lot: T700-2606-21, Resin lot: RS-44B, Printed mass (g): 126.19 |
| 2 | Grieve Oven Operation RUN-18920 |
09/04/2026 18:06 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-09-04T09:22 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-18923 |
09/07/2026 04:18 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 126.19, Mass after pyrolysis (g): 144.63, Precursor: SMP-10 |
| 4 | GCF Furnace Operation RUN-18925 |
09/07/2026 04:18 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-18926 |
09/09/2026 22:44 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 144.63, Mass after pyrolysis (g): 157.88, Precursor: SMP-10 |
| 6 | GCF Furnace Operation RUN-18927 |
09/09/2026 22:44 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-18928 |
09/11/2026 15:48 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 157.88, Mass after pyrolysis (g): 164.25, Precursor: SMP-10 |
| 8 | GCF Furnace Operation RUN-18929 |
09/11/2026 15:48 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-3, Peak setpoint (C): 1000 |
| 9 | Polymer Infiltration and Pyrolysis Cycle RUN-18931 |
09/13/2026 12:53 | Marisol Vega | Cycle number: 4, Mass before infiltration (g): 164.25, Mass after pyrolysis (g): 168.31, Precursor: SMP-10 |
| 10 | GCF Furnace Operation RUN-18932 |
09/13/2026 12:53 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-4, Peak setpoint (C): 1000 |
| 11 | Polymer Infiltration and Pyrolysis Cycle RUN-18934 |
09/15/2026 05:18 | Marisol Vega | Cycle number: 5, Mass before infiltration (g): 168.31, Mass after pyrolysis (g): 170.37, Precursor: SMP-10 |
| 12 | GCF Furnace Operation RUN-18935 |
09/15/2026 05:18 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-5, Peak setpoint (C): 1000 |
| 13 | Polymer Infiltration and Pyrolysis Cycle RUN-18938 |
09/17/2026 17:59 | Marisol Vega | Cycle number: 6, Mass before infiltration (g): 170.37, Mass after pyrolysis (g): 171.34, Precursor: SMP-10 |
| 14 | GCF Furnace Operation RUN-18940 |
09/17/2026 17:59 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-6, Peak setpoint (C): 1000 |
| 15 | Polymer Infiltration and Pyrolysis Cycle RUN-18943 |
09/20/2026 01:57 | Marisol Vega | Cycle number: 7, Mass before infiltration (g): 171.34, Mass after pyrolysis (g): 171.87, Precursor: SMP-10 |
| 16 | GCF Furnace Operation RUN-18945 |
09/20/2026 01:57 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0406-7, Peak setpoint (C): 1000 |
| 17 | Surface grind a-bars RUN-18947 |
09/21/2026 22:46 | Marisol Vega | A-bars cut: 3, Grind wheel: Diamond 120 grit |
| 18 | Dimensional inspection RUN-29132 |
09/22/2026 10:21 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0406 | CF3D Robot | 9 | 18.57 | 1 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-18920 | Grieve Oven | 09/04/2026 09:22 | 177.0 | 1.90 | Within tolerance |
| GCF-S-0406-1 | Small GCF | 09/06/2026 13:35 | 1,200.0 | 4.60 | Within tolerance |
| GCF-S-0406-2 | Small GCF | 09/09/2026 07:02 | 1,000.0 | 4.00 | Within tolerance |
| GCF-S-0406-3 | Small GCF | 09/11/2026 01:05 | 1,000.0 | 3.80 | Within tolerance |
| GCF-S-0406-4 | Small GCF | 09/12/2026 21:51 | 1,000.0 | 5.20 | Within tolerance |
| GCF-S-0406-5 | Small GCF | 09/14/2026 11:41 | 1,000.0 | 4.60 | Within tolerance |
| GCF-S-0406-6 | Small GCF | 09/17/2026 00:54 | 1,000.0 | 4.40 | Within tolerance |
| GCF-S-0406-7 | Small GCF | 09/19/2026 09:25 | 1,000.0 | 5.20 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4628 | 0.2500 | 0.0628 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3297 | 0.1500 | -0.0703 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8536 | 0.2000 | 0.0536 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.6618 | 0.2000 | -0.1382 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.9235 | 0.2000 | 0.1235 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0297 | 0.1000 | 0.0297 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3459 | 0.0500 | -0.0041 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3685 | 0.0500 | 0.0185 | Within tolerance |
CMM report MARS-26-0406_20260922_0946.csv, inspected 09/22/2026 09:46
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 1.399 | 1.777 | 13.18 | 8.35 |
| Edge | 1.354 | 1.720 | 11.42 | 6.53 |
| Bottom face | 1.370 | 1.739 | 14.55 | 3.15 |
Height map, optical profilometer. Image stored in blob storage.
Images
Digital Optical Microscope, 200xCross-section B, 09/22/2026 10:46
Digital Optical Microscope, 200xCross-section C, 09/22/2026 10:56
Digital Optical Microscope, 200xCross-section A, 09/22/2026 11:06
SEM, 1000xas-ground edge, 09/22/2026 12:46
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.