MARS-26-0419 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/60/-60 x6
Fiber lotNot recorded
Resin lotNot recorded
Printed09/30/2026 07:25
Printed mass59.35 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19217 |
09/30/2026 09:37 | Marisol Vega | Print job ID: JB-0419-2, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/60/-60 x6, Printed mass (g): 59.35 |
| 2 | Grieve Oven Operation RUN-19219 |
10/01/2026 19:58 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-10-01T13:37 |
| 3 | Surface grind a-bars RUN-19222 |
10/03/2026 05:37 | Marisol Vega | A-bars cut: 4, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-23268 |
10/03/2026 19:12 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0419-2 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19219 | Grieve Oven | 10/01/2026 13:37 | 200.0 | 2.10 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4744 | 0.2500 | 0.0744 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3641 | 0.1500 | -0.0359 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8392 | 0.2000 | 0.0392 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.7760 | 0.2000 | -0.0240 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 5.0192 | 0.2000 | 0.2192 | Out of tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0764 | 0.1000 | 0.0764 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3672 | 0.0500 | 0.0172 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3199 | 0.0500 | -0.0301 | Within tolerance |
CMM report MARS-26-0419_20261003_1837.csv, inspected 10/03/2026 18:37
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 6.409 | 8.140 | 69.75 | 6.82 |
| Edge | 8.238 | 10.462 | 68.73 | 8.43 |
| Bottom face | 6.637 | 8.428 | 72.06 | 3.00 |
Height map, optical profilometer. Image stored in blob storage.
Images
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.