MARS Materials Database Miller Advanced Research Solutions Center
Dana Whitaker, Research Engineer
View as Research engineer Data administrator Student intern
Overview / Parts / MARS-26-0419

MARS-26-0419 Inspected

Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/60/-60 x6
Fiber lotNot recorded
Resin lotNot recorded
Printed09/30/2026 07:25
Printed mass59.35 g
PIP cycles done0
Current stepDimensional inspection

Process history (ION)

#ProcedureCompletedOperatorRecorded values
1Juggerbot Print
RUN-19217
09/30/2026 09:37Marisol VegaPrint job ID: JB-0419-2, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/60/-60 x6, Printed mass (g): 59.35
2Grieve Oven Operation
RUN-19219
10/01/2026 19:58Marisol VegaOven program: PEKK anneal 200C, Cycle start: 2026-10-01T13:37
3Surface grind a-bars
RUN-19222
10/03/2026 05:37Marisol VegaA-bars cut: 4, Grind wheel: Diamond 120 grit
4Dimensional inspection
RUN-23268
10/03/2026 19:12Marisol VegaCMM report exported: Yes, Program: MARS_ABAR_V2

Print job

JobMachineLayersAvg tow tension (N)Fault events
JB-0419-2Juggerbot 3D Printer600

Oven and furnace cycles

CycleMachineStartedPeak setpoint (C)Max soak dev. (C)Result
GO-RUN-19219Grieve Oven10/01/2026 13:37 200.02.10Within tolerance

Inspection

FeatureCharacteristicNominalMeasuredToleranceDeviationResult
LENGTHDistance152.4000152.4744 0.25000.0744Within tolerance
WIDTHDistance25.400025.3641 0.1500-0.0359Within tolerance
THK_1Thickness4.80004.8392 0.20000.0392Within tolerance
THK_2Thickness4.80004.7760 0.2000-0.0240Within tolerance
THK_3Thickness4.80005.0192 0.20000.2192Out of tolerance
FLAT_TOPFlatness0.00000.0764 0.10000.0764Within tolerance
HOLE_1Diameter6.35006.3672 0.05000.0172Within tolerance
HOLE_2Diameter6.35006.3199 0.0500-0.0301Within tolerance
CMM report MARS-26-0419_20261003_1837.csv, inspected 10/03/2026 18:37
RegionSa (um)Sq (um)Sz (um)Sdr %
Top face6.4098.14069.756.82
Edge8.23810.46268.738.43
Bottom face6.6378.42872.063.00
Height map from the optical profilometer
Height map, optical profilometer. Image stored in blob storage.

Images

Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.