MARS-26-0424 Inspected
Thermoplastic tooling trials. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemCF/PEKK (thermoplastic)
Layup0/90 x12
Fiber lotNot recorded
Resin lotNot recorded
Printed10/04/2026 20:18
Printed mass116.15 g
PIP cycles done0
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | Juggerbot Print RUN-19296 |
10/04/2026 22:25 | Marisol Vega | Print job ID: JB-0424-1, Program: Thermoplastic tooling trials, Material system: CF/PEKK (thermoplastic), Layup: 0/90 x12, Printed mass (g): 116.15 |
| 2 | Grieve Oven Operation RUN-19297 |
10/06/2026 08:37 | Marisol Vega | Oven program: PEKK anneal 200C, Cycle start: 2026-10-06T02:25 |
| 3 | Surface grind a-bars RUN-19300 |
10/08/2026 09:54 | Marisol Vega | A-bars cut: 6, Grind wheel: Diamond 120 grit |
| 4 | Dimensional inspection RUN-27838 |
10/09/2026 06:29 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| JB-0424-1 | Juggerbot 3D Printer | 60 | 0 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19297 | Grieve Oven | 10/06/2026 02:25 | 200.0 | 1.60 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.6974 | 0.2500 | 0.2974 | Out of tolerance |
| WIDTH | Distance | 25.4000 | 25.4024 | 0.1500 | 0.0024 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8599 | 0.2000 | 0.0599 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8442 | 0.2000 | 0.0442 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.6454 | 0.2000 | -0.1546 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0026 | 0.1000 | 0.0026 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3490 | 0.0500 | -0.0010 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3592 | 0.0500 | 0.0092 | Within tolerance |
CMM report MARS-26-0424_20261009_0554.csv, inspected 10/09/2026 05:54
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 7.737 | 9.826 | 72.44 | 9.31 |
| Edge | 9.194 | 11.676 | 70.18 | 4.11 |
| Bottom face | 7.298 | 9.269 | 56.07 | 4.31 |
Height map, optical profilometer. Image stored in blob storage.
Images
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.