MARS-26-0441 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0/60/-60 x6
Fiber lotT700-2609-82
Resin lotRS-44C
Printed10/23/2026 02:17
Printed mass145.22 g
PIP cycles done3, mass gain 18.0%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19631 |
10/23/2026 03:46 | Marisol Vega | Print job ID: J-26-0441, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0/60/-60 x6, Fiber lot: T700-2609-82, Resin lot: RS-44C, Printed mass (g): 145.22 |
| 2 | Grieve Oven Operation RUN-19634 |
10/24/2026 04:48 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-10-23T20:46 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19636 |
10/26/2026 12:27 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 145.22, Mass after pyrolysis (g): 158.76, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19638 |
10/26/2026 12:27 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0441-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19639 |
10/28/2026 06:50 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 158.76, Mass after pyrolysis (g): 166.88, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19641 |
10/28/2026 06:50 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0441-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19642 |
10/30/2026 04:34 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 166.88, Mass after pyrolysis (g): 171.42, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19645 |
10/30/2026 04:34 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0441-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19647 |
10/31/2026 15:14 | Marisol Vega | A-bars cut: 5, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-27162 |
11/01/2026 06:49 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0441 | CF3D Robot | 11 | 18.60 | 1 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19634 | Grieve Oven | 10/23/2026 20:46 | 177.0 | 1.80 | Within tolerance |
| GCF-S-0441-1 | Small GCF | 10/25/2026 22:52 | 1,200.0 | 4.70 | Within tolerance |
| GCF-S-0441-2 | Small GCF | 10/27/2026 14:37 | 1,000.0 | 5.20 | Within tolerance |
| GCF-S-0441-3 | Small GCF | 10/29/2026 14:22 | 1,000.0 | 4.50 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.4029 | 0.2500 | 0.0029 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.4072 | 0.1500 | 0.0072 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.7480 | 0.2000 | -0.0520 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8029 | 0.2000 | 0.0029 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.9180 | 0.2000 | 0.1180 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0042 | 0.1000 | 0.0042 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3595 | 0.0500 | 0.0095 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3292 | 0.0500 | -0.0208 | Within tolerance |
CMM report MARS-26-0441_20261101_0614.csv, inspected 11/01/2026 06:14
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 1.957 | 2.485 | 16.59 | 7.13 |
| Edge | 2.416 | 3.068 | 21.68 | 5.18 |
| Bottom face | 2.250 | 2.858 | 23.24 | 3.35 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section C, 11/01/2026 07:14
as-ground edge, 11/01/2026 09:14
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.