MARS-26-0443 Inspected
Hot structure panel. Linked through ION run records to print, oven, furnace, inspection and image data.
Material systemC/C (phenolic, reinfiltrated)
Layup0/90 x12
Fiber lotT700-2608-88
Resin lotRS-49A
Printed10/24/2026 06:42
Printed mass82.37 g
PIP cycles done3, mass gain 18.2%
Current stepDimensional inspection
Process history (ION)
| # | Procedure | Completed | Operator | Recorded values |
|---|---|---|---|---|
| 1 | CF3D Print RUN-19667 |
10/24/2026 09:42 | Marisol Vega | Print job ID: J-26-0443, Program: Hot structure panel, Material system: C/C (phenolic, reinfiltrated), Layup: 0/90 x12, Fiber lot: T700-2608-88, Resin lot: RS-49A, Printed mass (g): 82.37 |
| 2 | Grieve Oven Operation RUN-19669 |
10/25/2026 18:02 | Marisol Vega | Oven program: Post-cure 177C, Cycle start: 2026-10-25T09:42 |
| 3 | Polymer Infiltration and Pyrolysis Cycle RUN-19671 |
10/28/2026 08:14 | Marisol Vega | Cycle number: 1, Mass before infiltration (g): 82.37, Mass after pyrolysis (g): 90.22, Precursor: Furfuryl alcohol |
| 4 | GCF Furnace Operation RUN-19673 |
10/28/2026 08:14 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0443-1, Peak setpoint (C): 1200 |
| 5 | Polymer Infiltration and Pyrolysis Cycle RUN-19674 |
10/30/2026 11:11 | Marisol Vega | Cycle number: 2, Mass before infiltration (g): 90.22, Mass after pyrolysis (g): 94.96, Precursor: Furfuryl alcohol |
| 6 | GCF Furnace Operation RUN-19675 |
10/30/2026 11:11 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0443-2, Peak setpoint (C): 1000 |
| 7 | Polymer Infiltration and Pyrolysis Cycle RUN-19678 |
11/02/2026 07:39 | Marisol Vega | Cycle number: 3, Mass before infiltration (g): 94.96, Mass after pyrolysis (g): 97.37, Precursor: Furfuryl alcohol |
| 8 | GCF Furnace Operation RUN-19680 |
11/02/2026 07:39 | Marisol Vega | Furnace: Small GCF, Furnace cycle ID: GCF-S-0443-3, Peak setpoint (C): 1000 |
| 9 | Surface grind a-bars RUN-19683 |
11/03/2026 20:14 | Marisol Vega | A-bars cut: 5, Grind wheel: Diamond 120 grit |
| 10 | Dimensional inspection RUN-22539 |
11/04/2026 19:49 | Marisol Vega | CMM report exported: Yes, Program: MARS_ABAR_V2 |
Densification by PIP cycle
Print job
| Job | Machine | Layers | Avg tow tension (N) | Fault events |
|---|---|---|---|---|
| J-26-0443 | CF3D Robot | 9 | 20.24 | 2 |
Oven and furnace cycles
| Cycle | Machine | Started | Peak setpoint (C) | Max soak dev. (C) | Result |
|---|---|---|---|---|---|
| GO-RUN-19669 | Grieve Oven | 10/25/2026 09:42 | 177.0 | 1.90 | Within tolerance |
| GCF-S-0443-1 | Small GCF | 10/27/2026 14:45 | 1,200.0 | 6.20 | Within tolerance |
| GCF-S-0443-2 | Small GCF | 10/29/2026 18:20 | 1,000.0 | 5.00 | Within tolerance |
| GCF-S-0443-3 | Small GCF | 11/01/2026 13:41 | 1,000.0 | 5.20 | Within tolerance |
Inspection
| Feature | Characteristic | Nominal | Measured | Tolerance | Deviation | Result |
|---|---|---|---|---|---|---|
| LENGTH | Distance | 152.4000 | 152.3144 | 0.2500 | -0.0856 | Within tolerance |
| WIDTH | Distance | 25.4000 | 25.3904 | 0.1500 | -0.0096 | Within tolerance |
| THK_1 | Thickness | 4.8000 | 4.8256 | 0.2000 | 0.0256 | Within tolerance |
| THK_2 | Thickness | 4.8000 | 4.8134 | 0.2000 | 0.0134 | Within tolerance |
| THK_3 | Thickness | 4.8000 | 4.8407 | 0.2000 | 0.0407 | Within tolerance |
| FLAT_TOP | Flatness | 0.0000 | 0.0011 | 0.1000 | 0.0011 | Within tolerance |
| HOLE_1 | Diameter | 6.3500 | 6.3587 | 0.0500 | 0.0087 | Within tolerance |
| HOLE_2 | Diameter | 6.3500 | 6.3099 | 0.0500 | -0.0401 | Within tolerance |
CMM report MARS-26-0443_20261104_1914.csv, inspected 11/04/2026 19:14
| Region | Sa (um) | Sq (um) | Sz (um) | Sdr % |
|---|---|---|---|---|
| Top face | 1.174 | 1.491 | 12.72 | 2.73 |
| Edge | 1.521 | 1.931 | 13.28 | 6.81 |
| Bottom face | 1.441 | 1.830 | 14.57 | 7.11 |
Height map, optical profilometer. Image stored in blob storage.
Images
Cross-section C, 11/04/2026 20:14
Cross-section C, 11/04/2026 20:24
fracture surface, 11/04/2026 22:14
fracture surface, 11/04/2026 22:26
Data as of pipeline run R-20261105-0200, finished 11/05/2026 02:00 Mountain. Tables: mars.gold and mars.ops.